REFINE YOUR DESIGN WITH OUR ACCESSORIES AND PROTOTYPE KITS

When you’re looking for high-quality cable assemblies, not just any cable manufacturer will do.

EACH PROTOTYPE KIT WE PRODUCE OFFERS YOU CUSTOMER-READY SAMPLES OF YOUR FULLY REALIZED PRODUCT.

Production of cable kits is an expense that needs careful evaluation like any other facet of the manufacture of your prototype cable assemblies, and wire harnesses. That's why Carl Stahl Sava Industries doesn't require you to complete a full production run in order to evaluate the requirements of your production project. Sava understands the vital role a prototype kit plays in ensuring you have selected the right custom cable assembly maker. This is why we test and refine with prototyping services, working alongside you every step of the design process. Sava is ISO 9001:2015 certified and FDA, ITAR, REACH and RoHS registered, promising you are working with a cable manufacturer ideally qualified to help you fully realize your product's potential.

Use the finest, most flexible and durable materials when producing your prototype assembly. Sava’s miniature cable is constructed of fine stainless steel wires, internally lubricated and coated with tough abrasion-resistant nylon. When your design is completed, inquire with Sava about production quantities.
Finally, make your own prototype cable assemblies, lanyards, control cabling and more.

This package consists of precision crimping Tool No. T185, two choices of the following 20 cable sizes and four choices (15 pcs. ea.) of the fittings referenced in the chart below.

CABLE PART NO. SIZE OF SPOOL OR COIL OUTSIDE DIAMETER (INCL. COATING) CONSTRUCTION BREAKING STRENGTH LOOP SLEEVE BALL END PLUG THREADED2 PLUG
2009SN 25 .014 3x7 10 7000B 401B1  or  403B1 455B0500
2012SN 25 .019 3x7 18 7020B 401B1  or  403B1 455B0500
2014SN 25 .019 7x7 26 7020B 401B1 or 403B1 455B0500
2018SN 25 .024 7x7 40 7025B 401B1 or 403B1 455B0500
2024SN 10 .030 7x19 70 7030C 403B2 or 405B2 455B0500 or 460B0500
2027SN 25 .034 7x7 90 7030C 403B2 or 405B2 455B0500 or 460B0500
2031SN 25 .037 7x7 120 7030C 403B2 or 405B2 455B0500 or 460B0500
2032SN 10 .037 7x19 120 7030C 403B2 or 405B2 455B0500 or 460B0500
2036SN 25 .044 7x7 160 7047C 403B3 or 405B3 455B0500 or 460B0500
2037SN 10 .046 7x19 160 7047C 403B3 or 405B3 455B0500 or 460B0500
2038SN 10 .046 49+(8x19) 160 7047C 403B3 or 405B3 455B0500 or 460B0500
2047SN 10 .052 7x49 170 7047C 405B4 or 410B2 465B0500
2048 15 3/64 7x7 270 7047C 405B3 or 410B1 465B0500
2048SN2 15 1/16 7x7 270 7062A 405B31 or 410B11 465B05001
2050SN2 15 1/16 7x19 270 7062A 405B31 or 410B11 465B05001
2054SN2 10 1/16 7x49 250 7062A 405B41 or 410B21 465B05001
2064 15 1/16 7x7 480 7062A 405B4 or 410B2 465B0500
2064SN3 15 3/32 7x7 480 7062A1 405B41 or 410B21 465B05001
2065 15 1/16 7x19 480 7062A 405B4 or 410B2 465B0500
2065SN3 15 3/32 7x19 480 7062A1 405B41 or 410B21 465B05001
Cable Part No.
2009SN
SIZE OF SPOOL OR COIL 25
OUTSIDE DIAMETER (INCL. COATING) .014
CONSTRUCTION 3x7
BREAKING STRENGTH 10
LOOP SLEEVE 7000B
BALL END PLUG 401B1 or 403B1
THREADED2 PLUG 455B0500
2012SN
SIZE OF SPOOL OR COIL 25
OUTSIDE DIAMETER (INCL. COATING) .019
CONSTRUCTION 3x7
BREAKING STRENGTH 18
LOOP SLEEVE 7020B
BALL END PLUG 401B1 or 403B1
THREADED2 PLUG 455B0500
2014SN
SIZE OF SPOOL OR COIL 25
OUTSIDE DIAMETER (INCL. COATING) .019
CONSTRUCTION 7x7
BREAKING STRENGTH 26
LOOP SLEEVE 7020B
BALL END PLUG 401B1 or 403B1
THREADED2 PLUG 455B0500
2018SN
SIZE OF SPOOL OR COIL 25
OUTSIDE DIAMETER (INCL. COATING) .024
CONSTRUCTION 7x7
BREAKING STRENGTH 40
LOOP SLEEVE 7025B
BALL END PLUG 401B1 or 403B1
THREADED2 PLUG 455B0500
2024SN
SIZE OF SPOOL OR COIL 10
OUTSIDE DIAMETER (INCL. COATING) .030
CONSTRUCTION 7x19
BREAKING STRENGTH 70
LOOP SLEEVE 7030C
BALL END PLUG 403B2 or 405B2
THREADED2 PLUG 455B0500 or 460B0500
2027SN
SIZE OF SPOOL OR COIL 25
OUTSIDE DIAMETER (INCL. COATING) .034
CONSTRUCTION 7x7
BREAKING STRENGTH 90
LOOP SLEEVE 7030C
BALL END PLUG 403B2 or 405B2
THREADED2 PLUG 455B0500 or 460B0500
2031SN
SIZE OF SPOOL OR COIL
25
OUTSIDE DIAMETER (INCL. COATING)
.037
CONSTRUCTION
7x7
BREAKING STRENGTH
120
LOOP SLEEVE
7030C
BALL END PLUG
403B2 or 405B2
THREADED2 PLUG
455B0500 or 460B0500
2032SN
SIZE OF SPOOL OR COIL
10
OUTSIDE DIAMETER (INCL. COATING)
.037
CONSTRUCTION
7x19
BREAKING STRENGTH
120
LOOP SLEEVE
7030C
BALL END PLUG
403B2 or 405B2
THREADED2 PLUG
455B0500 or 460B0500
2036SN
SIZE OF SPOOL OR COIL
25
OUTSIDE DIAMETER (INCL. COATING)
.044
CONSTRUCTION
7x7
BREAKING STRENGTH
160
LOOP SLEEVE
7047C
BALL END PLUG
403B3 or 405B3
THREADED2 PLUG
455B0500 or 460B0500
2037SN
SIZE OF SPOOL OR COIL 10
OUTSIDE DIAMETER (INCL. COATING) .046
CONSTRUCTION 7x19
BREAKING STRENGTH  160
LOOP SLEEVE  7047C
BALL END PLUG  403B3 or 405B3
THREADED2 PLUG  455B0500 or 460B0500
2038SN
SIZE OF SPOOL OR COIL  10
OUTSIDE DIAMETER (INCL. COATING)
.046
CONSTRUCTION
49+(8x19)
BREAKING STRENGTH 
160
LOOP SLEEVE 
7047C
BALL END PLUG 
403B3 or 405B3
THREADED2 PLUG 
455B0500 or 460B0500
2047SN
SIZE OF SPOOL OR COIL 
10
OUTSIDE DIAMETER (INCL. COATING)
.052
CONSTRUCTION
7x49
BREAKING STRENGTH 
170
LOOP SLEEVE 
7047C
BALL END PLUG 
405B4 or 410B2
THREADED2 PLUG 
465B0500
2048
SIZE OF SPOOL OR COIL  15
OUTSIDE DIAMETER (INCL. COATING)
3/64
CONSTRUCTION
7x7
BREAKING STRENGTH 
270
LOOP SLEEVE 
7047C
BALL END PLUG 
405B3 or 410B1
THREADED2 PLUG 
465B0500
2048SN2
SIZE OF SPOOL OR COIL 
15
OUTSIDE DIAMETER (INCL. COATING)
1/16
CONSTRUCTION
7x7
BREAKING STRENGTH 
270
LOOP SLEEVE 
7062A
BALL END PLUG 
405B31 or 410B11
THREADED2 PLUG 
465B05001
2050SN2
SIZE OF SPOOL OR COIL   15
OUTSIDE DIAMETER (INCL. COATING)  1/16
CONSTRUCTION  7x19
BREAKING STRENGTH   270
LOOP SLEEVE   7062A
BALL END PLUG   405B31 or 410B11
THREADED2 PLUG   465B05001
2054SN2
SIZE OF SPOOL OR COIL  
10
OUTSIDE DIAMETER (INCL. COATING) 
1/16
CONSTRUCTION 
7x49
BREAKING STRENGTH  
250
LOOP SLEEVE  
7062A
BALL END PLUG  
405B41 or 410B21
THREADED2 PLUG  
465B05001
2064
SIZE OF SPOOL OR COIL  
15
OUTSIDE DIAMETER (INCL. COATING) 
1/16
CONSTRUCTION 
7x7
BREAKING STRENGTH  
480
LOOP SLEEVE  
7062A
BALL END PLUG  
405B4 or 410B2
THREADED2 PLUG  
465B0500
2064SN3
SIZE OF SPOOL OR COIL  
15
OUTSIDE DIAMETER (INCL. COATING) 
3/32
CONSTRUCTION 
7x7
BREAKING STRENGTH  
480
LOOP SLEEVE  
7062A1
BALL END PLUG  
405B41 or 410B21
THREADED2 PLUG  
465B05001
2065
SIZE OF SPOOL OR COIL  
15
OUTSIDE DIAMETER (INCL. COATING) 
1/16
CONSTRUCTION 
7x19
BREAKING STRENGTH  
480
LOOP SLEEVE  
7062A
BALL END PLUG  
405B4 or 410B2
THREADED2 PLUG  
465B0500
2065SN3
SIZE OF SPOOL OR COIL  
15
OUTSIDE DIAMETER (INCL. COATING) 
3/32
CONSTRUCTION 
7x19
BREAKING STRENGTH  
480
LOOP SLEEVE  
7062A1
BALL END PLUG  
405B41 or 410B21
THREADED2 PLUG  
465B05001

Note:

Tool No. T185 is designed to give full cable strength for the loop sleeves. The ball end plugs and the threaded plugs, crimped over the nylon, will give approximately 50% of the rated breaking strength of the cable when properly applied. All above fittings, when factory applied, will give full rated strength of the cable. To get maximum crimping bond, strip nylon from cable. The T185 is designed for prototype or short-run applications by attaching fittings to cables and is to be used only on brass and copper fittings. We recommend that all assemblies made with the T185 be tested for strength before use.

 

Sava recommends the use of a thimble when using loop sleeves. Miniature thimble part no. AN100C01 should be used for cables 2009SN – 2048; Part AN100C03 for cables 2048SN2 – 2064 and 20652064SN3 and 2065SN3.

SAVA IS READY TO HELP YOU FULLY REALIZE YOUR PROJECT'S POTENTIAL.

Let's discuss your prototyping requirements today.