REFINE YOUR DESIGN WITH OUR ACCESSORIES AND PROTOTYPE KITS
When you’re looking for high-quality cable assemblies, not just any cable manufacturer will do.
EACH PROTOTYPE KIT WE PRODUCE OFFERS YOU CUSTOMER-READY SAMPLES OF YOUR FULLY REALIZED PRODUCT.
Production of cable kits is an expense that needs careful evaluation like any other facet of the manufacture of your prototype cable assemblies, and wire harnesses. That's why Carl Stahl Sava Industries doesn't require you to complete a full production run in order to evaluate the requirements of your production project. Sava understands the vital role a prototype kit plays in ensuring you have selected the right custom cable assembly maker. This is why we test and refine with prototyping services, working alongside you every step of the design process. Sava is ISO 9001:2015 certified and FDA, ITAR, REACH and RoHS registered, promising you are working with a cable manufacturer ideally qualified to help you fully realize your product's potential.
Use the finest, most flexible and durable materials when producing your prototype assembly. Sava’s miniature cable is constructed of fine stainless steel wires, internally lubricated and coated with tough abrasion-resistant nylon. When your design is completed, inquire with Sava about production quantities.
Finally, make your own prototype cable assemblies, lanyards, control cabling and more.
This package consists of precision crimping Tool No. T185, two choices of the following 20 cable sizes and four choices (15 pcs. ea.) of the fittings referenced in the chart below.
CABLE PART NO. | SIZE OF SPOOL OR COIL | OUTSIDE DIAMETER (INCL. COATING) | CONSTRUCTION | BREAKING STRENGTH | LOOP SLEEVE | BALL END PLUG | THREADED2 PLUG |
2009SN | 25 | .014 | 3x7 | 10 | 7000B | 401B1 or 403B1 | 455B0500 |
2012SN | 25 | .019 | 3x7 | 18 | 7020B | 401B1 or 403B1 | 455B0500 |
2014SN | 25 | .019 | 7x7 | 26 | 7020B | 401B1 or 403B1 | 455B0500 |
2018SN | 25 | .024 | 7x7 | 40 | 7025B | 401B1 or 403B1 | 455B0500 |
2024SN | 10 | .030 | 7x19 | 70 | 7030C | 403B2 or 405B2 | 455B0500 or 460B0500 |
2027SN | 25 | .034 | 7x7 | 90 | 7030C | 403B2 or 405B2 | 455B0500 or 460B0500 |
2031SN | 25 | .037 | 7x7 | 120 | 7030C | 403B2 or 405B2 | 455B0500 or 460B0500 |
2032SN | 10 | .037 | 7x19 | 120 | 7030C | 403B2 or 405B2 | 455B0500 or 460B0500 |
2036SN | 25 | .044 | 7x7 | 160 | 7047C | 403B3 or 405B3 | 455B0500 or 460B0500 |
2037SN | 10 | .046 | 7x19 | 160 | 7047C | 403B3 or 405B3 | 455B0500 or 460B0500 |
2038SN | 10 | .046 | 49+(8x19) | 160 | 7047C | 403B3 or 405B3 | 455B0500 or 460B0500 |
2047SN | 10 | .052 | 7x49 | 170 | 7047C | 405B4 or 410B2 | 465B0500 |
2048 | 15 | 3/64 | 7x7 | 270 | 7047C | 405B3 or 410B1 | 465B0500 |
2048SN2 | 15 | 1/16 | 7x7 | 270 | 7062A | 405B31 or 410B11 | 465B05001 |
2050SN2 | 15 | 1/16 | 7x19 | 270 | 7062A | 405B31 or 410B11 | 465B05001 |
2054SN2 | 10 | 1/16 | 7x49 | 250 | 7062A | 405B41 or 410B21 | 465B05001 |
2064 | 15 | 1/16 | 7x7 | 480 | 7062A | 405B4 or 410B2 | 465B0500 |
2064SN3 | 15 | 3/32 | 7x7 | 480 | 7062A1 | 405B41 or 410B21 | 465B05001 |
2065 | 15 | 1/16 | 7x19 | 480 | 7062A | 405B4 or 410B2 | 465B0500 |
2065SN3 | 15 | 3/32 | 7x19 | 480 | 7062A1 | 405B41 or 410B21 | 465B05001 |
Cable Part No. | |
2009SN | |
SIZE OF SPOOL OR COIL | 25 |
OUTSIDE DIAMETER (INCL. COATING) | .014 |
CONSTRUCTION | 3x7 |
BREAKING STRENGTH | 10 |
LOOP SLEEVE | 7000B |
BALL END PLUG | 401B1 or 403B1 |
THREADED2 PLUG | 455B0500 |
2012SN | |
SIZE OF SPOOL OR COIL | 25 |
OUTSIDE DIAMETER (INCL. COATING) | .019 |
CONSTRUCTION | 3x7 |
BREAKING STRENGTH | 18 |
LOOP SLEEVE | 7020B |
BALL END PLUG | 401B1 or 403B1 |
THREADED2 PLUG | 455B0500 |
2014SN | |
SIZE OF SPOOL OR COIL | 25 |
OUTSIDE DIAMETER (INCL. COATING) | .019 |
CONSTRUCTION | 7x7 |
BREAKING STRENGTH | 26 |
LOOP SLEEVE | 7020B |
BALL END PLUG | 401B1 or 403B1 |
THREADED2 PLUG | 455B0500 |
2018SN | |
SIZE OF SPOOL OR COIL | 25 |
OUTSIDE DIAMETER (INCL. COATING) | .024 |
CONSTRUCTION | 7x7 |
BREAKING STRENGTH | 40 |
LOOP SLEEVE | 7025B |
BALL END PLUG | 401B1 or 403B1 |
THREADED2 PLUG | 455B0500 |
2024SN | |
SIZE OF SPOOL OR COIL | 10 |
OUTSIDE DIAMETER (INCL. COATING) | .030 |
CONSTRUCTION | 7x19 |
BREAKING STRENGTH | 70 |
LOOP SLEEVE | 7030C |
BALL END PLUG | 403B2 or 405B2 |
THREADED2 PLUG | 455B0500 or 460B0500 |
2027SN | |
SIZE OF SPOOL OR COIL | 25 |
OUTSIDE DIAMETER (INCL. COATING) | .034 |
CONSTRUCTION | 7x7 |
BREAKING STRENGTH | 90 |
LOOP SLEEVE | 7030C |
BALL END PLUG | 403B2 or 405B2 |
THREADED2 PLUG | 455B0500 or 460B0500 |
2031SN | |
SIZE OF SPOOL OR COIL |
25 |
OUTSIDE DIAMETER (INCL. COATING) |
.037 |
CONSTRUCTION |
7x7 |
BREAKING STRENGTH |
120 |
LOOP SLEEVE |
7030C |
BALL END PLUG |
403B2 or 405B2 |
THREADED2 PLUG |
455B0500 or 460B0500 |
2032SN | |
SIZE OF SPOOL OR COIL |
10 |
OUTSIDE DIAMETER (INCL. COATING) |
.037 |
CONSTRUCTION |
7x19 |
BREAKING STRENGTH |
120 |
LOOP SLEEVE |
7030C |
BALL END PLUG |
403B2 or 405B2 |
THREADED2 PLUG |
455B0500 or 460B0500 |
2036SN | |
SIZE OF SPOOL OR COIL |
25 |
OUTSIDE DIAMETER (INCL. COATING) |
.044 |
CONSTRUCTION |
7x7 |
BREAKING STRENGTH |
160 |
LOOP SLEEVE |
7047C |
BALL END PLUG |
403B3 or 405B3 |
THREADED2 PLUG |
455B0500 or 460B0500 |
2037SN | |
SIZE OF SPOOL OR COIL | 10 |
OUTSIDE DIAMETER (INCL. COATING) | .046 |
CONSTRUCTION | 7x19 |
BREAKING STRENGTH | 160 |
LOOP SLEEVE | 7047C |
BALL END PLUG | 403B3 or 405B3 |
THREADED2 PLUG | 455B0500 or 460B0500 |
2038SN | |
SIZE OF SPOOL OR COIL | 10 |
OUTSIDE DIAMETER (INCL. COATING) |
.046 |
CONSTRUCTION |
49+(8x19) |
BREAKING STRENGTH |
160 |
LOOP SLEEVE |
7047C |
BALL END PLUG |
403B3 or 405B3 |
THREADED2 PLUG |
455B0500 or 460B0500 |
2047SN | |
SIZE OF SPOOL OR COIL |
10 |
OUTSIDE DIAMETER (INCL. COATING) |
.052 |
CONSTRUCTION |
7x49 |
BREAKING STRENGTH |
170 |
LOOP SLEEVE |
7047C |
BALL END PLUG |
405B4 or 410B2 |
THREADED2 PLUG |
465B0500 |
2048 | |
SIZE OF SPOOL OR COIL | 15 |
OUTSIDE DIAMETER (INCL. COATING) |
3/64 |
CONSTRUCTION |
7x7 |
BREAKING STRENGTH |
270 |
LOOP SLEEVE |
7047C |
BALL END PLUG |
405B3 or 410B1 |
THREADED2 PLUG |
465B0500 |
2048SN2 | |
SIZE OF SPOOL OR COIL |
15 |
OUTSIDE DIAMETER (INCL. COATING) |
1/16 |
CONSTRUCTION |
7x7 |
BREAKING STRENGTH |
270 |
LOOP SLEEVE |
7062A |
BALL END PLUG |
405B31 or 410B11 |
THREADED2 PLUG |
465B05001 |
2050SN2 | |
SIZE OF SPOOL OR COIL | 15 |
OUTSIDE DIAMETER (INCL. COATING) | 1/16 |
CONSTRUCTION | 7x19 |
BREAKING STRENGTH | 270 |
LOOP SLEEVE | 7062A |
BALL END PLUG | 405B31 or 410B11 |
THREADED2 PLUG | 465B05001 |
2054SN2 | |
SIZE OF SPOOL OR COIL |
10 |
OUTSIDE DIAMETER (INCL. COATING) |
1/16 |
CONSTRUCTION |
7x49 |
BREAKING STRENGTH |
250 |
LOOP SLEEVE |
7062A |
BALL END PLUG |
405B41 or 410B21 |
THREADED2 PLUG |
465B05001 |
2064 | |
SIZE OF SPOOL OR COIL |
15 |
OUTSIDE DIAMETER (INCL. COATING) |
1/16 |
CONSTRUCTION |
7x7 |
BREAKING STRENGTH |
480 |
LOOP SLEEVE |
7062A |
BALL END PLUG |
405B4 or 410B2 |
THREADED2 PLUG |
465B0500 |
2064SN3 | |
SIZE OF SPOOL OR COIL |
15 |
OUTSIDE DIAMETER (INCL. COATING) |
3/32 |
CONSTRUCTION |
7x7 |
BREAKING STRENGTH |
480 |
LOOP SLEEVE |
7062A1 |
BALL END PLUG |
405B41 or 410B21 |
THREADED2 PLUG |
465B05001 |
2065 | |
SIZE OF SPOOL OR COIL |
15 |
OUTSIDE DIAMETER (INCL. COATING) |
1/16 |
CONSTRUCTION |
7x19 |
BREAKING STRENGTH |
480 |
LOOP SLEEVE |
7062A |
BALL END PLUG |
405B4 or 410B2 |
THREADED2 PLUG |
465B0500 |
2065SN3 | |
SIZE OF SPOOL OR COIL |
15 |
OUTSIDE DIAMETER (INCL. COATING) |
3/32 |
CONSTRUCTION |
7x19 |
BREAKING STRENGTH |
480 |
LOOP SLEEVE |
7062A1 |
BALL END PLUG |
405B41 or 410B21 |
THREADED2 PLUG |
465B05001 |
Note:
Tool No. T185 is designed to give full cable strength for the loop sleeves. The ball end plugs and the threaded plugs, crimped over the nylon, will give approximately 50% of the rated breaking strength of the cable when properly applied. All above fittings, when factory applied, will give full rated strength of the cable. To get maximum crimping bond, strip nylon from cable. The T185 is designed for prototype or short-run applications by attaching fittings to cables and is to be used only on brass and copper fittings. We recommend that all assemblies made with the T185 be tested for strength before use.
Sava recommends the use of a thimble when using loop sleeves. Miniature thimble part no. AN100C01 should be used for cables 2009SN – 2048; Part AN100C03 for cables 2048SN2 – 2064 and 2065, 2064SN3 and 2065SN3.
SAVA IS READY TO HELP YOU FULLY REALIZE YOUR PROJECT'S POTENTIAL.
Let's discuss your prototyping requirements today.